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ZoomCheck®
Handheld inspection redefined.
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ZoomCheck® v3
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ZoomCheck

Handheld Operator Positioned Automated Vision Inspection System

Our most flexible and rapidly deployable Vision System. Perform precise automatic inspections for non-fixtured parts and items with difficult line-of-sight.
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• Clear graphic instructions lead operators through each inspection step.
• No tooling or fixtures needed; well suited for low volume manual assembly lines.
• Reliable vision tools automatically verify part location, dimensions, presence, assembly, color, ID, and perform OCR/OCV.
•  Results and images archived for documentation, analysis, and continuous improvement.

The most diligent operator cannot match the consistency and reliability of machine vision inspection. People are not machines. Put machine vision in the hands of your operators.

Covered by one or more U.S. and international patents.
View Patents.

ZoomCheck

Features &
Applications

ZoomCheck® is an advanced machine vision inspection system in the palms of your hands. It automatically inspects for part presence/absence, part location, proper dimensions, color, ID and correct assembly.

ZoomCheck® guides an operator through the sequence of inspections, providing graphics to assist and inform the operator.

Inspection Tracking

Results and images are archived to document the “as built condition” and to be utilized for post process analytics and process improvement

Flexible Deployment

Ideal for inspecting non-fixtured parts, obstructed components, and hidden assemblies.

Assembly Verification

Inspect for size, position, quantity and part color.

Part Number and Barcode Reading

Verify VINs, PUNs, and SKUs. Use part number to automatically select inspection routine.

Reads characters, barcodes and logos or patterns to confirm the correct labels are applied to the correct product in the correct position.

Electrical Connector Inspection

Assure connectors are fully seated: electrical connector failures can lead to serious warranty and safety issues, especially when connectors appear properly seated but are actually "soft-seated."

ZoomCheck in Action

Multi Part Inspection
ZoomCheck multi-part inspection verifying the correct placement of the 10 dustcover caps.

Part Position Inspection
Zoomcheck inspects for part placement and alignment.

ZoomCheck

Specifications

Inspection Software

ZoomCheck Application Software provides an intuitive user interface, featuring guide images with clearly defined ROI graphics, detailed zoomed-in result displays, and validation utilities.

  • Level display graphics for easy alignment.
  • VIN/PUN barcode input.
  • Retry inspection controls.
  • Screen-capture image archiving with auto-increment

$99/yr

Vision Tools

Employ robust machine vision tools with comprehensive image filtering and processing capabilities.

  • Barcode and part-number reading (VIN, PUN, SKU verification)
  • Pattern Recognition: part location, orientation, and position
  • Blob detection
  • Dimensional measurement tools.
  • Color matching
  • Histogram analysis
  • OCR/OCV character recognition

$199/yr

Camera and Lighting

Flexible camera options with adjustable controls and integrated lighting features for optimal visibility and inspection accuracy.

  • Standard Resolution: 640x480, 30 FPS (MJPG).
  • High Resolution: 3200x2448, 15 FPS (MJPG).
  • Adjustable exposure, focus, gain, brightness, and contrast.
  • 18 RGB LEDs with programmable colors

$249/yr

Communication and Connectivity

Seamlessly integrate into factory environments using Ethernet and WiFi interfaces. Equipped with high-speed wireless options including and Bluetooth® connectivity.

  • Intel® Wi-Fi 6E AX211 (up to 5.4Gbps).
  • Intel® Wi-Fi 6 AX201 (up to 2.4Gbps).
  • Bluetooth® v5.3 (Class 1).
  • Bluetooth® v5.1 (Class 1).

$249/yr